Kawasaki WORKHORSE 250 (2003) [222/322] Brake cam diameter

12-14 BRAKES

Brake Maintenance

Brake Cam and Cam Hole Wear

•

Measure the brake cam diameter [A].

Brake Cam Diameter

Front:

Standard: 14.957 ∼ 14.984 mm

(0.589 ∼ 0.590 in.)

Service Limit: 14.88 mm (0.586 in.)

Rear:

Standard:

16.957 ∼ 16.984 mm

(0.668 ∼ 0.669 in.)

Service Limit: 16.88 mm (0.665 in.)

If the brake cam wear is less than the service limit, replace

the brake cam.

•

Measure the inside diameter [B] of the cam hole.

Cam Hole Inside Diameter

Front:

Standard:

15.00 ∼ 15.06 mm

(0.591 ∼ 0.593 in.)

Service Limit: 15.15 mm (0.59 6 in . )

Rear:

Standard: (0.669 ∼ 0.672 in.)

17.00 ∼ 17.07 mm

Service Limit: 17.15 mm (0.67 5 in . )

If the cam hole wear is more than the service limit, replace

the brake panel.

Brake Shoe Spring Inspection

•

Visually inspect the brake shoe springs for breaks or dis-

tortion.

If the springs are damaged in any way, replace them.