Kawasaki WORKHORSE 250 (2003) [224/322] 16 brakes

12-16 BRAKES

Brake Pedal and Cables

Brake Cable Removal

•

Unscrew the adjusters [A] at the rear ends of the cables,

and pull the cables out of the joints [B] and cable mounts

[C].

•

Loosen the knurled locknut [A] at the rear brake lever and

screw i n the adjuster [B].

•

Line up the slots [C] in the brake lever, knurled locknut,

and adjuster, and then free the cable from the lever [D].

•

Remove the brake lever cable from the frame.

•

Remove:

Rear Brake Lever Cable Rear End [A]

Cotter Pin, Washer and Pin [B]

Brake P edal Cable Mount [C]

Brake Cable Installatio n

•

Grease the brake cable.

•

Replace the cotter pin with a new one.

•

Run the brake cables according to the Cable, Wire, and

Hose Routing section in Appendix chapter.

•

Adjust the brake pedal and rear brake lever.

Brake Cable Lubrication

Whenever the brake cable is removed, lubricate the cable

as follows:

•

Lubricate the cable with a penetrating rust inhibitor.

Brake Pedal Installation

•

Bend both side hooks [A] of switch spring [B] after in-

stalling the spring.

[C] Brake Pedal