Kawasaki WORKHORSE 250 (2003) [217/322] Brakes 12 9

BRAKES 12-9

Brake Drum and Panel

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Fit the brake cam lever [A] so that the marks align [B].

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Install:

Cam Lever Bolt and Nut

Brake Shoes

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Install:

Brake Panel Assembly

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Apply a non-permanent locking agent to the brake panel

bolts, and tighten them.

Torque - Front Brake Panel Bolts: 25 N·m (2.5 kgf·m, 18

ft·lb)

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Install:

Collar [A]

Ball Bearings [B]

Oil Seal [C]

Collar [D]

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Apply grease (Amoco rykon premium grease No.2 EP

Green) to the seal lips in the drum and install the brake

drum.

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Tighten:

Torque - Front Axle Nuts: 34 N·m (3.5 kgf·m, 25 ft·lb)

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Insert a new cotter pin [A].

NOTE

○

When inserting the cotter pin, if the slots in the nut do

not align with the cotter pin hole in the axle shaft, tighten

the nut clockwise [B] up to next alignment.

○

It should be within 30 degree.

○

Loosen once and tighten again when the slot goes past

the nearest hole.

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Bend the cotter pin [A] over the nut [B].