Kawasaki WORKHORSE 250 (2003) [158/322] 18 crankshaft transmission

Kawasaki WORKHORSE 250 (2003) [158/322] 18 crankshaft transmission
9-18 CRANKSHAFT/TRANSMISSION
Transmission
Remove:
Front Bevel Gear Case (see Final Drive chapter)
Screws [A]
Neutral/Reverse Switch [B]
Remove:
Shift Drum Stopper [A]
Dowel Pin [B]
Shift Drum Stop Lever [C]
Reverse Shift Mechanism Installation
Be sure the dowel pin [A] and contact pin [B] are in place.
Push the contact pin in the shift drum stopper [C] and then
release it.
If it does not spring out, replace it the stopper.
Apply a non-permanent locking agent to the neutral/re-
verseswitchscrews[A].
Apply silicone sealant to the circumference of the switch
lead grommet, and fit the grommet into the notch.
Sealant - Kawasaki Bond (Silicone Sealant): 56019-1 20
Route the neutral/reverse switch leads [B] as shown.
Transmission Removal
Split the crankcase (see Crankcase Disassembly).
Remove:
Shift Rods [A]
Shift Forks [B]
Pull all the transmission shafts out together.

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