Kawasaki WORKHORSE 250 (2003) [131/322] Engine lubrication system 7 7
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Kawasaki WORKHORSE 250 (2003) [131/322] Engine lubrication system 7 7

Kawasaki WORKHORSE 250 (2003) [131/322] Engine lubrication system 7 7
ENGINE LUBRICATION SYSTEM 7-7
Engine Oil and Oil Filter
Bypass Valve Installation
•
Drop the bypass valve piston closed end [A] first into the
filter mounting pin [B].
•
Put the spring [C] into the mounting pin and compress it
beyond the small hole.
•
Drive the retaining pin [D] into the small hole to hold the
spring.
•
Install the oil filter (see Oil Filter Installation).
Bypass Valve Cleaning and Inspectio n
•
Clean the bypass valve parts in a high-flash point solvent.
WARNING
Clean the parts in a well-ventilated area, and take
care that there is no spark or flame anywhere near
the working area. Because of the danger of highly
flammable liquids, do not use gasoline or low-flash
point solvents.
•
Visually inspect the bypass valve parts.
If the spring is bent or distorted, replace it. If the piston is
worn, replace all of the bypass valve parts.
Oil Screen Removal
•
Remove the right engine cover (see Engine Right Side
Disassembly section in Engine Right Side chapter).
•
Pull the oil screen [A] out of the crankcase.
Oil Screen Installa tion
•
Clean the oil screen [A] thoroughly whenever it is removed
for any reason.
•
Clean the oil screen with a high-flash point solvent and
remove any particles stuck to it.
WARNING
Clean the screen in a well-ventilated area, and take
care that there is no spark or flame anywhere near
the working area. Because of the danger of highly
flammable liquids, do not use gasoline or low flash
-point solvents.
NOTE
○
While cleaning the screen, check for any metal particles
that might indicate internal engine damage.
•
Check the screen carefully for any damage, holes, broken
wires, gasket pulling off.
If the screen is damaged, replace it.

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