Kawasaki WORKHORSE 250 (2003) [293/322] Commutator diameter

Kawasaki WORKHORSE 250 (2003) [293/322] Commutator diameter
ELECTRICAL SYSTEM 16-37
Electric Starter System
Measure the diameter [A] of the commutator [B].
Replace the starter motor with a new one if the commu-
tator diameter is less than the service limit.
Commutator Diameter
Standard: 28 mm (1.10 in,)
Service Limit: 27 mm (1.06 in,)
Armature Inspection
Using the x 1 range of the hand tester, measure the
resistance between any two commutator segments [A].
If there is a high resistance or no reading () between
any two segments, a winding is open. Replace the starter
motor.
Using the highest range of the hand tester, measure the
resistance between the segments and the shaft [B].
If there is any reading at all, the armature has a short.
Replace the starter motor.
NOTE
Even if the foregoing checks show the armature to be
good, it may be defective in some manner not readily
detectable with the hand tester. If all other starter motor
and starter motor circuit components check good, but
the starter motor still does not turn over or only turns
over weakly, replace the starter motor with a new one.
Starter Motor Brush Length
Measure the overall length [A] of each brush.
Starter Motor Brush Length
Standard: 10 mm (0.39 in,)
Service Limit: 6.5 m m (0 .2 6 in,)
If any is worn down to the service limit, replace the brush
plate assembly.
Brush Assembly Inspection
Using the x 1 range of the hand tester, measure the
resistance as shown.
[A] Terminal B olt and Positive Brush
[B] Brush Plate and Negative Brush
If there is not close to 0 , the brush lead has an open.
Replace the brush plate assembly.

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