Kawasaki WORKHORSE 250 (2003) [290/322] 34 electrical system

16-34 ELECTRICAL SYSTEM

Electric Starter System

Starter Motor Removal

•

Remove:

Exhaust Pipe (see Engine Top End chapter)

Oil Pipes [A]

•

Remove:

Starter Motor Lead [A]

Starter Motor Mounting Bolt [B]

Starter Motor [C]

CAUTION

Do not tap the end of the starter motor shaft or the

motor may be damaged.

Starter Motor Installation

•

When installing the starter motor, clean the starter mo-

tor lugs [A] and crankcase [B] w here the starter motor is

grounded.

•

If the O-ring [A] shows any damage or if it is hardened,

replace it with a new one.

•

Apply a small amount of engine oil to the O-ring.

•

Attach the stater motor lead [A] at the angle as shown.

[B] 30°

[C] Starter Motor

•

Tighten:

Torque - Starter Motor Mounting Bolts: 8.8 N·m (0.9 kgf·m,

78 in·lb)

Starter Motor Terminal Nut : 4.9 N·m (0.5 kgf·m, 43

in·lb)