Kawasaki WORKHORSE 250 (2003) [103/322] Engine right side

ENGINE RIGHT SIDE 5-1

Engine Right Side

Table of Contents

Exploded View........................................................................................................................ 5-2

Specifications ......................................................................................................................... 5-4

Special Tools and Sealant ...................................................................................................... 5-5

Engine Right Side................................................................................................................... 5-6

Engine Right Side Disassembly........................................................................................ 5-6

Engine Right Side Assembly............................................................................................. 5-7

Clutches.................................................................................................................................. 5-10

Clutch Adjustment............................................................................................................. 5-10

Clutch Release Removal .................................................................................................. 5-10

Clutch Release Wear ........................................................................................................ 5-10

Primary Clutch Housing Wear ........................................................................................... 5-10

Primary Clutch Shoe Lining Wear..................................................................................... 5-10

One-way Clutch Inspection ............................................................................................... 5-11

Friction Plate Wear ........................................................................................................... 5-11

Friction and Steel Plate Warp ........................................................................................... 5-11

Clutch Spring Free Length Measurement ......................................................................... 5-12

Primary Reduction .................................................................................................................. 5-13

Gear Backlash .................................................................................................................. 5-13

Primary Gear/Crankshaft Wear......................................................................................... 5-13

Secondary Gear/Collar Wear............................................................................................ 5-13