Kawasaki WORKHORSE 250 (2003) [187/322] Final drive 11 9

FINAL DRIVE 11-9

Output Bevel Gear Case

•

Turn the driven gear shaft upside down.

•

Bend back the toothed washer tab [A].

[B] Driven Gear Shaft Nut

•

Loosen the driven gear shaft nut with the socket wrench

[A].

Special Tools - Socket Wrench: 57001-1354

Bevel Gear Holder [B]: 57001-1193

•

Remove:

Driven Gear Shaft Nut

Washer

Toothed Washer

Collar

•

Hold the bearing housing [A] with a vise and unscrew the

bearing retainer [B] using the bearing retainer wrench [C].

○

Use aluminum vise jaw plate to prevent damage to the

housing.

Special Tool - Bearing R etainer Wrench, Hex 40: 57001

-1256

•

To remove the ball bearing press-fitted into the output

bevel gear case [A], use the oil seal & bearing remover

[B].

Special Tool - Oil Seal & Bearing Remover: 57001-1058

Output Bevel Gear Case Assembly

•

Press and insert the new ball bearing [A] until it is bot-

tomed.

Special Tool - Bearing Driver Set: 57001-1129

•

Apply a non-permanent locking agent:

Bearing Retainer [B]

•

Tighten:

Torque - Bearing Retainer: 108 N·m (11 kgf·m, 80 ft·lb)