Yamaha YZF-R1 (2006) [201/426] Engine

ENGINE

ENGINE REMOVAL ......................................................................................5-1

INSTALLING THE ENGINE ....................................................................5-7

CAMSHAFTS................................................................................................5-9

REMOVING THE CAMSHAFTS ...........................................................5-11

CHECKING THE CAMSHAFTS ...........................................................5-12

CHECKING THE TIMING CHAIN AND CAMSHAFT SPROCKET.......5-13

CHECKING THE TIMING CHAIN GUIDES ..........................................5-13

CHECKING THE TIMING CHAIN TENSIONER...................................5-13

INSTALLING THE CAMSHAFTS..........................................................5-15

CYLINDER HEAD.......................................................................................5-18

REMOVING THE CYLINDER HEAD ....................................................5-19

CHECKING THE CYLINDER HEAD ....................................................5-19

INSTALLING THE CYLINDER HEAD...................................................5-19

VALVES AND VALVE SPRINGS ................................................................5-21

REMOVING THE VALVES ....................................................................5-23

CHECKING THE VALVES AND VALVE GUIDES .................................5-23

CHECKING THE VALVE SEATS ..........................................................5-25

CHECKING THE VALVE SPRINGS......................................................5-27

CHECKING THE VALVE LIFTERS .......................................................5-28

INSTALLING THE VALVES...................................................................5-28

GENERATOR..............................................................................................5-30

REMOVING THE GENERATOR ...........................................................5-32

INSTALLING THE GENERATOR ..........................................................5-32

STARTER CLUTCH ....................................................................................5-34

REMOVING THE STARTER CLUTCH .................................................5-35

CHECKING THE DAMPER ..................................................................5-35

CHECKING THE STARTER CLUTCH..................................................5-35

INSTALLING THE STARTER CLUTCH ................................................5-36

CRANKSHAFT POSITION SENSOR .........................................................5-37

REMOVING THE CRANKSHAFT POSITION SENSOR ......................5-38

INSTALLING THE CRANKSHAFT POSITION SENSOR .....................5-38

ELECTRIC STARTER.................................................................................5-39

CHECKING THE STARTER MOTOR ...................................................5-41

ASSEMBLING THE STARTER MOTOR ...............................................5-42

INSTALLING THE STARTER MOTOR..................................................5-43

CLUTCH......................................................................................................5-44

REMOVING THE CLUTCH...................................................................5-47

CHECKING THE FRICTION PLATES ..................................................5-48