Yamaha YZF-R1 (2006) [252/426] Clutch

Yamaha YZF-R1 (2006) [252/426] Clutch
CLUTCH
5-49
Clutch plate “2”
NOTE:
When adjusting the clutch assembly width [by
replacing the clutch plate(s)], be sure to
replace the clutch plate “1” fast.
After replacing the clutch plate “1”, if specifica-
tions cannot be met, replace the clutch plate
“2”.
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EAS25140
CHECKING THE CLUTCH SPRINGS
The following procedure applies to all of the
clutch springs.
1. Check:
•Clutch spring
Damage Replace the clutch springs as a
set.
2. Measure:
Clutch spring free length “a”
Out of specification Replace the clutch
springs as a set.
EAS25150
CHECKING THE CLUTCH HOUSING
1. Check:
Clutch housing dogs
Damage/pitting/wear Deburr the clutch
housing dogs or replace the clutch hous-
ing.
NOTE:
Pitting on the clutch housing dogs will cause
erratic clutch operation.
2. Check:
Bearing
Damage/wear Replace the bearing and
clutch housing.
EAS25160
CHECKING THE CLUTCH BOSS
1. Check:
Clutch boss splines
Damage/pitting/wear Replace the clutch
boss.
NOTE:
Pitting on the clutch boss splines will cause
erratic clutch operation.
2. Check:
•Clutch boss
Cracks/damage Replace.
Part No. Thickness
5VY-16325-00 2.0 mm (0.079 in) STD
4B1-16325-00 2.3 mm (0.091 in)
Clutch spring free length
43.80 mm (1.72 in)
Limit
41.61 mm (1.64 in)

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