Ski-Doo Ski Doo MX Z 2005 [1107/1429] Crankshaft locking tool

Ski-Doo Ski Doo MX Z 2005 [1107/1429] Crankshaft locking tool
Section 04 ENGINE (4-TEC)
Subsection 06 (CRANKSHAFT/DRIVE GEARS)
1
R1004motr21A
2
1. Connecting rod screws
2. Angle torque wrench
CAUTION: Observe the correct installation
position when fitting the crankshaft with the
connecting rods. The connecting rod alterna-
tor side has to face to cylinder 1.
1
3
R1004motr22A
2
1. Crankcase alternator side
2. Connecting rod cylinder 1
3. Connecting rod cylinder 2
CAUTION: Install crankshaft locking tool
(P/N 529 035 900) (refer to CRANKSHAFT
LOCKING TOOL) right away to put crankshaft
in TDC position before installing the camshaft
and rockers (refer to CYLINDER AND CYLIN-
DER HEAD).
CRANKSHAFT LOCKING TOOL
The engine must be locked for removal and in-
stallation work on crankshaft and camshaft. The
opening for the crankshaft locking tool is located in
the ignition cover and in crankcase alternator side.
1
R1004motr23A
1. Crankshaft locking tool (P/N 529 035 900)
Removal
Remove:
plug screw no. 26
plug screw no. 25.
CAUTION: Pull out the plug screw with utmost
care to prevent it from being dropped into the
crankcase during dismantling.
Installation
Fit the plug screw no. 25 with Loctite 243 (P/N 293
800 060).
Torque plug screw no. 25 to 8 Nm(71lbfin).
Replace O-ring no. 27 during installation and
grease it with Molykote 111 (P/N 413 707 000).
Torque plug screw no. 26 to 3 Nm(26lbfin).
PISTON
Removal
Remove:
cylinder head (refer to CYLINDER AND CYLIN-
DER HEAD)
mmr2005-026 241

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