Ski-Doo Ski Doo MX Z 2005 [358/1429] Assembly

Ski-Doo Ski Doo MX Z 2005 [358/1429] Assembly
Section 08 DRIVE SYSTEM
Subsection 03 (DRIVEN PULLEY)
REMOVAL
Remove guard and drive belt from vehicle.
Remove cap screw no. 1 and shouldered washer
no. 3 then pull the driven pulley from the counter-
shaft.
Note shouldered washer position for reinstalla-
tion. Take care not to lose spacer no. 4.
A30D14A
1 23
1. Spacer
2. Shoulder on this side
3. Concavesidefacingdrivenpulley
Countershaft
Should countershaft no. 5 removal be required, re-
fer to BRAKE then look for COUNTERSHAFT AND
BRAKE DISC REMOVAL.
DISASSEMBLY
Use clutch spring compressor (P/N 529 035 524).
529 035 524
A30D0VA
Remove half keys no. 6 and washer no. 7 to dis-
assemble the cam and the 2 pulley halves.
WARNING
Driven pulley cam is spring loaded, use above
mentioned tool.
CLEANING
Large Bushing and Small Bushing
During break-in period (about 10 hours of use),
teflon from bushing no. 8 and no. 9 moves to cam
or shaft surface. A teflon over teflon running con-
dition occurs, leading to low friction. So it is nor-
mal to see gray teflon deposit on cam or shaft. Do
not remove that deposit, it is not dust.
When a dust deposit has to be removed from the
cam or the shaft, use dry cloth to avoid removing
transferred teflon.
Pulley Half Cleaning
Use pulley flange cleaner (P/N 413 711 809) to
clean pulley halves.
INSPECTION
Slider Shoe
Check cam slider shoes no. 10 for wear. Replace
when inside edge thickness of cam slider shoe
slope base is worn to 1 mm (.039 in) or less.
2
1
A15D0OA
3
1. Measure thickness of slope base here
2. Sliding pulley side
3. Slope base
ASSEMBLY
Cam Slider Shoe
When replacing slider shoes no. 10, always install
a new set (3 shoes) to maintain equal pressure on
the cam.
346 mmr2005-088

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