Ski-Doo Ski Doo MX Z 2005 [959/1429] Installation on vehicle

Ski-Doo Ski Doo MX Z 2005 [959/1429] Installation on vehicle
Section 03 ENGINES (2-STROKE)
Subsection 03 (593 AND 593 HO SDI ENGINES)
Skandic WT LC/SUV 600/Expedition
TUV 600 HO SDI
REMOVAL FROM VEHICLE
Open hood.
Expedition TUV 600 HO SDI
Using B.U.D.S. software, remove the pressure
in the fuel system. Refer to ENGINE MANAGE-
MENT.
All Models
Removetunedpipeandmuffler.
Drainenginecoolant.
Remove or unplug the following then lift off en-
gine from engine compartment.
NOTE: Use of a hoist is recommended.
guard
air silencer
drive belt
rewind starter handle
drive pulley (not necessary if engine is not dis-
assembled)
hood
carburetors/throttle body (as applicable)
impulse hose and electrical connectors
oil injection inlet line at oil injection pump, install
hose pincher
oil pump cable
coolant hoses between cylinder head and radi-
ator
coolant by-pass hose
coolant hose at front of coolant reservoir
engine support screws
engine stopper (left rear of engine).
INSTALLATION ON VEHICLE
To install engine on vehicle, reverse removal pro-
cedure. However, pay attention, to all appropriate
component/system reinstallation procedures de-
scribed throughout this Shop Manual and to the
following:
After throttle cable installation, check
carburetor/throttle body maximum throttle
opening and oil injection pump adjustment.
Check pulley alignment and drive belt tension.
Seal exhaust ball joints with Ultra Copper
(P/N 413 710 300).
86 mmr2005-012

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