Ski-Doo Ski Doo MX Z 2005 [623/1429] Bleeding procedure

Ski-Doo Ski Doo MX Z 2005 [623/1429] Bleeding procedure
Section02ENGINE
Subsection 12 (OIL INJECTION SYSTEM)
Injection Oil Level sensor
For installation, reverse the removal procedure.
Injection Oil Filter
For installation, reverse the removal procedure.
NOTE: The filter must be installed with the arrow
pointing toward the pump.
Injection Oil Pump
For installation, reverse the removal procedure.
However, pay attention to the following.
Apply Molykote 111 (P/N 413 707 000) on O-ring
no. 14 before installation.
Torque the oil pump screws no. 13 to 5 Nm
(44 lbfin).
Make sure cable barrel is well seated in oil pump
lever.
Secure barrel with plastic washer and circlip.
Install cable lock washer on left side of support.
Verify cable and oil pump lever operation then ad-
just cable.
Check Valve
Prior to coating the check valve no. 15 with Loc-
tite, make sure check valve body is clean and dry.
Clean from dirt or oil, if any, with pulley flange
cleaner (P/N 413 711 809).
Apply Loctite 648 (green) (P/N 413 711 400) on
the outer diameter of the check valve (machined
section). Take care that Loctite is ONLY in this
area.
A32C57A
APPLY LOCTITE ON THIS AREA ONLY
Install the check valve in the correct position as
described on next photos into the crankcase lower
side.
A32C59A
A
B
TYPICAL
A. PTO side 45° ±5° from cylinder axis to the top
B. MAG side 20° ±5° from cylinder axis to the bottom
Punch in the check valve carefully with a plastic
hammer.
Clean the crankcase from surplus of Loctite 648
with a rag.
BLEEDING PROCEDURE
Bleedmainoilline(betweenreservoirandpump)
by loosening the bleeder screw no. 17 until air
has escaped from the line. Add injection oil as
required.
100 mmr2005-122

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