Ski-Doo Ski Doo MX Z 2005 [583/1429] Assembly

Ski-Doo Ski Doo MX Z 2005 [583/1429] Assembly
Section02ENGINE
Subsection 07 (TOP END)
Cylinder Head, Cylinder Block
and Piston
TOLERANCES
ENGINE
MEASUREMENT
NEW PARTS
(min.) (max.)
WEAR
LIMIT
Cylinder head
volume
44.84 cc 48.97 cc N.A.
Cylinder taper
N.A.
0.04 mm
(.0016 in)
0.10 mm
(.004 in)
Cylinder out of
round
0.008mm
(.0003 in)
0.015 mm
(.0006 in)
0.08 mm
(.003 in)
Piston/cylinder
wall clearance
0.115 mm
(.0045 in)
0.151 mm
(.0059) in)
0.20 mm
(.008 in)
Ring/piston
groove clearance
0.045 mm
(.002 in)
0.090 mm
(.004 in)
0.20 mm
(.008 in)
Ring end gap
0.550 mm
(.022 in)
0.70 mm
(.027 in)
1.0 mm
(.039 in)
Piston and Cylinder Block Replacement
NOTE: Thereisnooversizepistonavailable.
This engine uses pistons with 2 tolerance groups;
therefore, when a piston needs to be replaced, it is
important to correctly identify its tolerance group
before proceeding with its replacement.
The pistons and cylinders are identified by the let-
ters A or B.
A32CD2A
A32CD3A
NOTE: A cylinder block may use pistons of 2 differ-
ent tolerance groups. Always match piston A
with cylinder A and piston B with cylinder
B.
When a cylinder block needs to be replaced, the
replacement part is provided with 2 matching pis-
tons.
ASSEMBLY
Piston
Lubricate needle bearings and insert into connect-
ing rod.
A02C2HA
TYPICAL
At assembly, place the pistons over the connect-
ingrodswiththearrowpointingtowardtheex-
haust port.
56 mmr2005-117

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