Ski-Doo Ski Doo MX Z 2005 [924/1429] Engine support and muffler disassembly and assembly

Ski-Doo Ski Doo MX Z 2005 [924/1429] Engine support and muffler disassembly and assembly
Section 03 ENGINES (2-STROKE)
Subsection 01 (277 ENGINE TYPE)
REMOVAL FROM VEHICLE
Remove or disconnect the following then lift en-
gine from vehicle:
guard
drive belt
muffler
carburetor
oil injection pump cable
oil injection inlet line
impulse line
electrical connectors
hood retaining cable
engine mount nuts.
ENGINE SUPPORT AND MUFFLER
DISASSEMBLY AND ASSEMBLY
Torque the manifold screws no. 16 to 25 Nm
(18 lbfft).
Torque the support screws no. 4 to 15 Nm
(133 lbfin) and nuts no. 1 to 48 Nm(35lbfft).
Torque the engine support screws and nut no. 10
to 48 Nm(35lbfft).
Apply Loctite 243 (P/N 293 800 060) on threads of
screw no. 2. Torque screws no. 2 retaining the
engine support to engine crankcase to 21 Nm
(15 lbfft).
INSTALLATION ON VEHICLE
To install engine on vehicle, reverse removal pro-
cedure. However, pay attention to the following:
Check tightness of engine mount nuts, and
drive pulley screw.
After throttle cable installation, check maximum
throttle slide opening.
Check pulley alignment and drive belt tension.
Seal exhaust ball joints with Loctite 30542
(P/N 293 800 090).
mmr2005-010 49

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