Ski-Doo Ski Doo MX Z 2005 [1255/1429] Disassembly

Ski-Doo Ski Doo MX Z 2005 [1255/1429] Disassembly
Section 07 TRANSMISSION
Subsection 05 (BRAKE)
1
A30D1EA
TYPICAL
1. Brake pad
Installation
Install new brake pads.
Install spring and push 2 pins to lock the brake
pads.
Install 2 retainers in the pin holes.
WARNING
Avoid getting oil on brake pads.
Press the brake lever until both new pads are
touching the brake disc.
REMOVAL
Brake Disc Removal
Tundra R
The split caliper type brake should be removed
from chaincase as an assembly. Proceed as fol-
lows:
Remove guard.
Disconnect brake cable.
Remove bolts no. 8 securing brake support to
chaincase.
Slide brake caliper ass'y out of brake support.
To remove brake disc, driven pulley has to be
removed first. Refer to DRIVEN PULLEY.
Skandic WT/SWT/WT LC/SUV/Expedition
TUV
Remove caliper by unscrewing M10 Allen
screws.
Unbolt disc.
Skandic LT
Remove caliper.
Remove guard, belt and driven pulley.
Remove air silencer.
Unbolt bearing support no. 19 from chassis.
Open chaincase and remove upper sprocket.
Pull countershaft assembly toward driven pulley
side to gain access to clip no. 25.
Remove clip no. 25 on countershaft.
A03D11A
Pull countershaft toward driven pulley side to
free from chaincase and disc.
Remove disc.
DISASSEMBLY
7,15,16,23, Brake Pad, Brake Lever,
Pin and Screw
All Models with Mechanical Brake
Pull pin no. 16 out of caliper and remove lever
no. 15.
Fixed pad is riveted to chaincase on these models.
Caliper must be split to remove moving pad. To
removed fixed pad, drill out its rivet no. 2 then pry
disc in order to free fixed pad.
All Models with Hydraulic Brake
Only brake pads are available as spare parts. If
caliper or master cylinder are damaged, replace
each of them as an assembly.
392 mmr2005-038

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