Ski-Doo Ski Doo MX Z 2005 [736/1429] Bleeding

Ski-Doo Ski Doo MX Z 2005 [736/1429] Bleeding
Section 06 DRIVE SYSTEM
Subsection 05 (BRAKE)
GENERAL
During assembly/installation, use torque values
and service products as in the exploded view.
Clean threads before applying a threadlocker. Re-
fer to SELF-LOCKING FASTENERS and LOCTITE
APPLICATION at the beginning of this manual for
complete procedure.
WARNING
Torque wrench tightening specifications
must strictly be adhered to.
Locking devices (e.g.: locking tabs, elastic
stop nuts, self-locking fasteners, cotter pins,
etc.) must be installed or replaced with new
ones where specified. If the efficiency of
a locking device is impaired, it must be re-
newed.
WARNING
A contaminated brake disc or pad reduces
stopping power. Discard contaminated pads
and clean contaminated disc with a high qual-
ity brake degreasing agent.
CAUTION: Avoid spilling brake fluid on plas-
tic, rubber or painted parts. Protect these parts
with a rag when servicing brake system.
COUNTERSHAFT BEARING
Refer to CHAINCASE for complete procedure.
COUNTERSHAFT
Refer to CHAINCASE for complete procedure.
BRAKE FLUID
The brake fluid must be changed in accordance
with the maintenance chart.
UserecommendedDOT4brakefluidSRF
(P/N 293 600 063) or DOT 4 brake fluid GTLMA
(P/N 293 600 062).
CAUTION: Use only DOT 4 brake fluid. Do not
use fluids other than the recommended one,
nor mix different fluids for topping up.
DRAINING
Remove reservoir cover no. 1 on master cylinder
no. 2.
Install a clear hose on caliper bleed valve no. 3.
Route this hose to a container.
Loosen bleed valve and pump brake lever until no
more fluid flows out of bleed valve.
Close bleed valve and remove bleed hose.
BLEEDING
Bleed brake system as follows:
Keep sufficient recommended DOT 4 brake fluid
SRF (P/N 293 600 063) or DOT 4 brake fluid
GTLMA (P/N 293 600 062) in reservoir at all times.
CAUTION: Use only DOT 4 brake fluid. Do not
use fluids other than the recommended one,
nor mix different fluids for topping up.
Install a clear hose on bleed valve no. 3.Route
this hose to a container. Open bleed valve.
Pump brake lever until no air escapes from hose.
Close bleed valve.
A33D1GA
1
2
TYPICAL
1. Open bleed valve
2. Clear hose to catch used brake fluid
WARNING
Avoid getting oil on brake pads.
MASTER CYLINDER
Removal
Drain brake fluid until master cylinder no. 2 is emp-
ty.
mmr2005-135 217

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