Ski-Doo Ski Doo MX Z 2005 [1318/1429] Section 08 electrical

Ski-Doo Ski Doo MX Z 2005 [1318/1429] Section 08 electrical
Section 08 ELECTRICAL
Subsection 05 (ELECTRIC STARTER)
Insert outer collar being careful to match protru-
sions with notches of collars.
Using a pair of pliers on each side of stop collars,
squeeze evenly until collars sit over circlip.
A19E07A
1
1. Squeeze evenly
Install thrust washer against outer stop collar.
Place drive lever onto overrunning clutch then
insert into drive housing.
A19E08A
1
2
1. Install on overrunning clutch
2. Install thrust washer
Slide starter housing over armature.
Install brush holder then brushes in their housings.
Insert springs as follows: place one end of spring
against brush, compress, then push the other end
of spring onto its housing. Repeat for remaining
springs.
A19E04A
1
2
1. This end first
2. Push this end to complete
Secure insulator over brushes and springs. Prop-
erly install end frame and tighten screws.
Insert relay plunger inside of drive lever fork and
secure to drive housing.
Connect starter bare wire to relay.
NOTE: Connect this wire on the shorter relay stud.
A19E09A
1
2
1. Shorter stud
2. Bare wire
593 and 593 HO SDI Engines
Reverse the order of disassembly to reassemble
starter. However, attention should be paid to the
following operations.
Prior to assembling, coat sliding surfaces on arma-
ture shaft splines, overrunning clutch, bushing and
roller bearing with synthetic grease (P/N 413 711
500).
mmr2005-046 459

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