Ski-Doo Ski Doo MX Z 2005 [993/1429] Checking surface flatness

Ski-Doo Ski Doo MX Z 2005 [993/1429] Checking surface flatness
Section 03 ENGINES (2-STROKE)
Subsection 04 (LEAK TEST AND ENGINE DIMENSION MEASUREMENT)
A01C0TA
1
MEASURING M
1
AND M
2
1. Bearing seat
Measure the thickness of each bearing (M
4
and
M
5
).
A01C0UA
1
MEASURING M
4
AND M
5
1. Bearing thickness
Measure distance between bearing shoulders
on crankshaft (M
6
).
A02C0LA
MEASURING M
6
Measure the distance ring (M
7
) and adjustment
shims thickness (M
8
). Add these measure-
ments to obtain dimension B.
From dimension A, subtract dimension B.
The result is the actual crankshaft end-play that
must be within specification.
If the result is over specification, add adjustment
shim(s) to reach this specification.
If the result is under specification, remove adjust-
ment shim(s) to reach this specification.
To Summarize
A
=
M
1
+M
2
+M
3
B
=
M
4
+M
5
+M
6
+M
7
+M
8
A-B
=
Actual end-play that must be
within specification.
M
8
is the dimension that must be adjusted to ob-
tain the specified crankshaft end-play.
A
M
3
M
2
M
1
32
1
M
4
M
5
M
6
M
8
B
A01C0WA
M
7
1. End-play is adjusted with shims
2. PTO
3. MAG
443, 552 and 593 Engine Types
End-play is not adjustable but it should be be-
tween0.10-0.30mm(.004-.012in).
CHECKING SURFACE FLATNESS
Intake manifold, intake manifold cover can be
checked for perfectly mating surfaces.
120 mmr2005-013

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