Ski-Doo Ski Doo MX Z 2005 [969/1429] Section 03 engines 2 stroke subsection 03 593 and 593 ho sdi engines

Ski-Doo Ski Doo MX Z 2005 [969/1429] Section 03 engines 2 stroke subsection 03 593 and 593 ho sdi engines
Section 03 ENGINES (2-STROKE)
Subsection 03 (593 AND 593 HO SDI ENGINES)
When installing a new cageless bearing, replace
half plastic cages with sleeve.
NOTE: 593 engine cageless bearings have 28 nee-
dles.
1
A02C2GA
TYPICAL
1. Sleeve
Lubricate needle bearings with injection oil.
Grease thrust washers and install them on each
end of needles.
Insert cageless bearing into connecting rod.
A02C2HA
TYPICAL CAGELESS BEARING AND SLEEVE INSTALLED
Heat piston using bearing heater (P/N 529 035
969).
A32CBHA
TYPICAL
CAUTION: Piston temperature must not exceed
46°C(115°F). NEVER USE DIRECT FLAME to
heat the piston and never freeze the pin. Inap-
propriate heating procedure/s may damage the
piston.
At assembly, place the pistons over the connect-
ing rods with the letters AUS (above the arrow
on the piston dome) facing in direction of the ex-
haust port.
A01C01A
AUS
1
1. Exhaust
Install shouldered sleeve.
96 mmr2005-012

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