Ski-Doo Ski Doo MX Z 2005 [614/1429] Removal

Ski-Doo Ski Doo MX Z 2005 [614/1429] Removal
Section02ENGINE
Subsection 11 (REWIND STARTER)
GENERAL
During assembly/installation, use torque values
and service products as shown in exploded
view(s).
Clean threads before applying a threadlocker. Re-
fer to SELF-LOCKING FASTENERS and LOCTITE
APPLICATION at the beginning of this manual for
complete procedure.
WARNING
Torque wrench tightening specifications
must strictly be adhered to. Locking de-
vices (e.g.: locking tabs, elastic stop nuts,
self-locking fasteners, cotter pin, etc.) must
be installed or replaced with new ones where
specified. If the efficiency of a locking device
is impaired, it must be renewed.
INSPECTION
NOTE: Due to dust accumulation, rewind starter
must be periodically cleaned, inspected and relu-
bricated.
CAUTION: It is of the utmost importance that
the rewind starter spring be lubricated peri-
odically using specific lubricant. Otherwise,
rewind starter component life will be short-
ened and/or rewind starter will not operate
properly under very cold temperatures.
Check if rope no. 5 is fraying, replace if so.
When pulling starter grip, mechanism must en-
gage within 30 cm (1 ft) of rope pulled. If not, dis-
assemble rewind starter, clean and check for dam-
aged plastic parts. Replace as required, lubricate,
reassemble and recheck. Always replace O-ring
no. 9 every time rewind starter is disassembled.
When releasing starter grip, it must return to its
stopper and stay against it. If not, check for proper
spring preload or damages. Readjust or replace as
required.
When pulling starter grip 10 times in a row, it must
return freely. If not, check for damaged parts or
lack of lubrication. Replace parts or lubricate ac-
cordingly.
REMOVAL
Using a small screwdriver, extract rope knot from
starter grip. Cut rope close to knot. Tie a knot
near starter.
Remove screws no. 2 securing rewind starter
no. 1 to engine then remove rewind starter.
ROPE REPLACEMENT
Pull out rope. Hold rewind starter in a vise. Slide
rope and untie the knot. Pull out the rope com-
pletely.
1
A32C6GA
1. Knot to be untied
NOTE: When rope is completely pulled out, spring
preload is 4-1/2 turns.
DISASSEMBLY
Undo knot previously tied at removal. Let sheave
get free to release spring preload.
Cut push nut no. 11 and discard. Remove locking
element no. 10,O-ringno. 9, step collar no. 8,
pawl lock no. 7 and pawl no. 6.
Remove sheave no. 4 from starter housing no. 1.
Hold spring with a screwdriver.
mmr2005-121 91

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