Ski-Doo Ski Doo MX Z 2005 [1261/1429] Assembly

Ski-Doo Ski Doo MX Z 2005 [1261/1429] Assembly
Section 07 TRANSMISSION
Subsection 06 (CHAINCASE)
REMOVAL
Chaincase and driven pulley can be removed from
the vehicle as an assembly.
Remove guard and drive belt.
Unlock and raise driven pulley support.
A05D0PA
2
1
Step 1: Push and hold
Step 2: Raise support
Release track tension. Install drive axle holder
(P/N 529 007 200).
A01B1FA
1
529 007 200
2
1. Drive axle
2. Suspension cross shaft
Remove chaincase cover no. 20 and drain oil.
Remove right side drive axle bearing cover.
Remove circlip no. 17.
Move drive axle and track together to the right side
as far as possible.
Unscrew the nut no. 14 on the upper sprock-
et no. 12. Remove chain tensioner assembly
no. 2 to 6, then simultaneously remove chain
no. 18 and both sprockets.
Remove the 4 cap screws no. 26 securing chain-
case to frame.
Chaincase and Driven Pulley Assembly
Using 2 large prybars inserted between chaincase
and frame, pry complete assembly from vehicle.
DISASSEMBLY
Disassemble driven pulley from chaincase. Refer
to DRIVEN PULLEY.
INSPECTION
Visually inspect the chain for cracked, damaged or
missing link rollers. Check for defective bearings,
sprockets and worn chain tensioner components.
WARNING
If chain deflection is greater than 38 mm
(1.5 in) (without chain tensioner), replace
chain and check condition of sprockets.
ASSEMBLY
Position oil deflector ring no. 10 then sit bearing in
chaincase aperture. Install spacer then the other
bearing.
mmr2005-039 399

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