Ski-Doo Ski Doo MX Z 2005 [434/1429] Warning

Ski-Doo Ski Doo MX Z 2005 [434/1429] Warning
Section 09 REAR SUSPENSION
Subsection 04 (SHOCK ABSORBER INSPECTION AND SERVICING)
If floating piston has been removed, reinstall float-
ing piston into damper body (ensure that valve
core has been removed). Use Molykote G-n paste
(P/N 711 297 433) to ease O-ring past damper
bodythreadswithfloatingpistonguide.
CAUTION: Failure to install IFP correctly could
result in shock damage.
1
2
A06F14C
1. Push (slowly) by hand
2. Floating piston guide
NOTE: Lubricate inside of piston guide with
Molykote G-n paste (P/N 711 297 433).
Install floating piston to the proper depth refer to
following the table.
On all HPG take apart shocks, the floating piston
is installed hollow side up.
A27F0FD
A
A. Installation distance for floating piston installation
SHOCK P/N
INSTALLATION
DISTANCE OF
FLOATING PISTON
MM
503 190 306 54.5
503 190 987
54.5
503 190 445 119.5
503 190 655 119.5
503 190 747 119.5
503 190 973 119.5
503 191 043 119.5
503 190 975 121.5
503 190 980 168
503 190 808
171.5
503 190 978 171.5
503 190 994
171.5
503 190 382 178.5
503 190 449 188
NOTE: Ifthefloatingpistonisinstalledtoofarinto
the damper body, light air pressure through valve
(with core removed) will move piston outward.
NOTE: Reinstall tire valve core after IFP has been
installed at correct height and before adding oil.
WARNING
Whenever using compressed air exercise ex-
treme caution, cover damper opening with
shop cloth to reduce chance of possible in-
jury.
CAUTION: Moisture laden compressed air will
contaminate the gas chamber and rust floating
piston.
WARNING
Always wear protective eye wear whenever
using compressed air.
Fill the shock with Bombardier HPG shock oil
(P/N 293 600 035) to approximately 10 mm
(.393 in), from the base of seal carrier threads.
mmr2005-108 429

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